A gasket is used to create and retain a static seal between two stationary flanges, or other surfaces which connect mechanical
assemblies in an operating plant, and containing a wide variety of fluids
.
These static seals aim to provide a complete
physical barrier against the fluid contained within, and so block any potential leakage path
.
To achieve this, the gasket
must be able to flow into (and fill) any irregularities in the mating surfaces being sealed, while at the same time be
sufficiently resilient to resist extrusion and creep under operating conditions
.
The seal is effected by the action of force
upon the gasket surface, which compresses the gasket, causing it to flow into any flange imperfections.
The
combination of contact pressure between the gasket and flanges, and densification of the gasket material, prevents the
escape of the contained fluid from the assembly. As such, gaskets are vital to the satisfactory operation of a broad range
of industrial equipment.
On seating, a gasket must be capable of overcoming minor alignment and flange imperfections, such as:
• non-parallel flanges
• distortion troughs / grooves
• surface waviness
• surface scorings
• other surface imperfections
When assembled, a flange gasket seal or “joint” is subject to compressive pressure between the faces of the flanges,
usually achieved by bolts under load. In order to ensure the maintenance of the seal throughout the lifetime of the
assembly, sufficiently high pressure must remain on the gasket surface to prevent leakage.
Under operating conditions,
this pressure will be relieved by hydrostatic end thrust, the force produced by internal pressure which acts to separate
the flanges.
The gasket itself is also subject to a side load due to the internal fluid pressure tending to extrude it through
the flange clearance space.
To maintain seal integrity, the effective compressive pressure on the gasket (that is, the
assembly load minus the hydrostatic end thrust) must be greater than the internal pressure by some multiple, dependent
upon the gasket type, manufacturing process involved and level of tightness required.
For soft gaskets, there must also
be adequate friction between the gasket and flange faces to help prevent extrusion (blowout) of the gasket from the
joint. To allow for any relaxation of gasket compressive pressure, which is normally inevitable, a factor of at least two is
usually recommended between the compressive pressure on the assembly and that required to maintain a seal.
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